APRIL 1, 2013 VOLUME 6 ISSUE 1 (past issues)

3D Printer Models Released for Commercial Airplanes

Commercial Airplanes announced their new business model of providing three-dimensional models for printing out airplane parts using 3D printer technology.

“The money is all in the composites-based ‘ink’ refills,” commercial airplanes marketing director Adam Murray explains. “We license the models, lease the large 3D printer tools and sell thousands of ink cartridges just to print out your basic 787 fuselage aft section.”

“Click, Print, Fly,” is the new tagline for the sales campaign. 3D printer technology is becoming more affordable and pervasive across the industry. The latest machines are supporting an increasing variety of materials, including the composites that Boeing uses to manufacture its 787 mid-size airliner.

 Browse the 3D Model Gallery  Visit the 3D Model Product Sales Page

WebEx Beach Ball lets You Literally Pass the Ball

A new WebEx promotion spices up face-to-face meetings with a limited edition beach ball.  The beach ball allows meeting attendees to literally “pass the ball” when they have something to say. “The ball brings engaging exercise into meetings, with increased participation from the improved blood flow,” explained a Beach Ball Transition Team Captain, Cindy Watchman. “Plus, it provides a consistent feel with the online meeting tools.” The balls are stationed in conference rooms near the Polycon phones as part of a new Workplace Well Being initiative in conjunction with Cisco, the makers of WebEx. The WebEx ball also gives something for participants to do during the obligatory 10-minute laptop boot-up and meeting setup process.
 Comment on How WBB Will Enhance Your Face-to-Faces   Order a WBB for Your Conference Room


BR&T Pilot Program for Lean+ Printers

Space-saving deployment
of the Canon 3560 VirtPrint in
building 33-07.

In a nod to the overall industry trend towards cloud computing and network virtualization, the PS&ITR division of BR&T has been selected to participate in a technology pilot for Lean+ printing. Says Boeing spokesperson Michael Pulaski, "We took a look at the overall use of paper products, and decided that the best way to cut down on consumption and energy use was to try virtualization technologies.  The new VirtPrint product line from Canon integrates well to Boeing's lean cost structure, and new Windows-compatible print software (available on SoftwareExpress) allows print jobs to be rendered in a crisp digital image on the employee's desktop.  The printers also reduce wasted time in dealing with paper jams, refilling trays, or even just walking to the printer."  Pulaski went on to say that if the trial goes well, Boeing may invest in additional virtualization technologies including Virtual Paycheck, being tried this week by dozens of avionics employees from the 18-43 building in Kent, WA.
 Browse VirtPrint Success Stories   Site Services VirtPrint Request Form

Stacking Cubicles Improve Office Space Efficiency by 75%

When faced with space constraints for moving research teams out of Bellevue and into Seattle’s Development Center, facilities has devised a revolutionary new system to stack cubicles vertically in order to improve spacial usage by 75% or more. “We call ‘em bunk cubes,” said Skip Maylee, “we had all this vertical space to use up, so I says let's just stick another cube up there.” Tenants of the top cubicle are required to meet (and maintain) certain body weight criteria and will be issued a special access ladder for reaching their top cubes. Level 5 and higher employees may have a special micro staircase installed so they do not have to climb ladders.
Link to Excel file outlining space savings calculations

PAD Excel Macros Auto-Notify Engineers of Failure

BR&T Engineers that submit Project Authorization Documents (PADs) to obtain research funding will now be welcomed with an improved, streamlined process that allows them to enter data directly into an Excel workbook that features special filtering macros. The macros detect certain keywords and compare business unit names against a database of trends and buzzwords, and can immediately assign color codes based on built-in pass/fail criteria. The macro is also advanced enough to detect whether the PAD represents a previous project that has simply been renamed, and whether potential customers have profitable business needs or are in decline. The development of this advanced system is expected to save hours of time for both preparation and review, eliminating the 14-step practice that included trial runs, dry runs, review processes, down-selection, and consolidation.
Download the new PAD Template

BMRs Recalled due to Faulty Batteries

Faulty Lithium-ion batteries are to blame for a recent grounding of all Boeing Mobile Routers (BMRs). “We saw smoke coming from our MANET,” one user recalls, “and then the network just went down, ping didn’t even work.” During the grounding, the devices may still be used for wired routing when connected to AC power, as engineering works around the clock on a solution to the batteries overheating and in some cases even causing fires. The integrated battery compartment is a BMR feature that enables deployment on UAV aircraft and other platforms without requiring any drain on the vehicles’ power systems. Supplier management has identified faulty cells in the manufacturing process affecting some of the units from the Japanese supplier Mutuasi. BMR Serial Number Check Page

Org Chart Becomes News Feed

New RSS feed subscriptions are available, as the standard “Org Chart” or “Organization” page of most Boeing internal organizational websites is now merging with the “News” section. As part of a Lean+ initiative to reduce website clutter, Jimmy Arcana of Lean+ said, “PowerPoint diagrams are so static, we need a more versatile way to reflect the ever-changing business landscape. Sometimes the org charts change so fast, we needed a way to keep up.” View Sample Feeds

Employees Walking Around Without Badges Heightens Security Concerns

The highly-touted secure badge program is creating a security nightmare of its own as employees are increasingly found leaving their badge in the badge reader to login or unlock their workstation. Site security officials, along with safety focals, have registered formal complaints with Information Security as reports increase of employees unable to show proper identification, employees locked outside of buildings and offices, and people generally unable to remember other people’s names or identify legitimate company employees. The different organizations are at odds with each other, now that passwords have been eliminated and all systems have moved to the secure badge. Many employees caught without badges cite the slow badge reader authentication process as a major reason for leaving their badge in and forgetting about it.  Comment on Solutions to the Safety Crisis

Free Coffee Eliminated, Productivity Plummets

A new study shows that the recent cost-saving measure that eliminated free coffee and tea for BR&T employees has actually now cost the company more in lost productivity. The study showed that the coffee-free environment has led to fewer invention disclosures, lines of software code, papers submitted to conferences, and on-time deliverables. “We still have free water,” said one groggy employee who declined to be identified, “but the nearest coffee shop to this site would be ten minutes away.”

Mandatory Training Developed for Cloud-based Nano Bio Cyber Weapons

The threat is real, cloud-based, and extremely tiny. A new nano bio cyber weapon awareness training has been developed for employees to be aware of and take precautions for this nano weapon that can infiltrate the company through compromised websites and unfiltered email attachments. “Employees aren’t aware of the dangers of this new type of threat, and we’re working to change that,” remarks Boeing IT Security Subject Matter Expert Rob Grannin. Once internal computing systems have been infected, they can cause nanodust particles to be generated in everyday printer jobs. The nanodust may then be inhaled by unsuspecting targets, and have biological effects that can lead to cyber exfiltration and even a “spear phising” like targeting of individuals, according to Grannin.